UltraHeat SM

Compact and easy-to-use 5kW induction heating system.
It can be used with either water-cooled or air-cooled remote heat station.
Advanced induction heating power supply utilizing the latest switching power technology.
Adaptive digital phase control provides efficient operation in a wide frequency range.
Reliable, modular system, easy to maintain and service.
Flexible load impedance matching by utilizing multiple ratios matching transformer and configurable tank capacitors.
Easy tuning to a wide range of loads and coils.
Durable design, loaded with safety and diagnostics features.

UltraHeat SM Series – 5kW Induction Systems


  • Output regulation – Voltage, Power, Current
  • Limits setting – Current, DC Volts, Output Volts, Power, Frequency
  • Compact air-cooled power supply design with automatic fan control
  • Operator controls – Selectable: Automatic, Remote or Local
  • Multiple user programs and programmable parameters
  • Capable of delivering full power in the specified frequency range (see Specifications tables)
  • Variable ratio output isolation transformer for load matching of a wide range of loads and coils
  • Power control from 1% to 100% in 1% increments


  • Advanced 5” Color LCD touch panel
  • Digital I/O Interface board – Remote Start/Stop
  • External power control input: 0-10V or 4-20mA
  • Temperature monitoring & control with K type thermocouple
  • Temperature regulator for standard IR sensor input
  • Serial Interface: RS-485
  • Data logging and remote diagnostics
  • Automation Upgrade Kit – allows the power supply to be powered up remotely when used as part of an automated system

● Standard ○ Optional

Power Supply Model SM-5/200*
Output kW 5 kW 5 kW
Frequency kHz 30-200 30-200
AC Line Volts (50/60Hz) 230±10% 230±10%
Line Phases 1 1
Compact air cooled power supply
Auto tuning to variety of loads and coils
Control panel Standard 5” LCD Touch
User programs 5 10
Digital I/O & Analog Power Control
Temperature control with IR Sensor and
K Thermocouple Input
Cycle Energy Monitor
Serial Interface: RS-485
Data logging
Automation Upgrade Kit
Weight Lb (kg) 28 (12.5) 28 (12.5)
Dimensions Inch (cm) WxDxH 14.4” x 10.6” x 12.8”
(36.5 x 27 x 32.6)
14.4” x 10.6” x 12.8”
(36.5 x 27 x 32.6)
Compatible Heat Stations HS-4W HS-4W

*SM5/200 works at maximum 4 kW output power at 16A single socket, 220V power source.

Heat Station Model HS-4W (1ACC-030-160)
Cable Length between
Power Supply and Heat Station:
Std / Max
Ft (cm)
6 (183)/ 30 (914)
Dimensions Inch (cm) WxDxH 7.1” x 9.3” x 6.5”
(18 x 23.6 x 16.5)
Weight Lb (kg) 8.7 (4)
Cooling requirements water system quoted upon request water (external)
Min. Cooling Water,
GpM (LpM)
0.5 (2.0)
Inlet Water T° (max),F (°C) 95° (35°)

Power supply:

  • RS-485 interface for remote computer monitoring, control, and diagnostics
  • External power control input: 0-10 V or 4-20 mA
  • External Controls – Start/Stop operation, External Fault

Heat Station:

  • External Controls – Start/Stop/Foot Switch
Equipment Description Part Number
Custom Coil Custom Coil
designed and manufactured for customer’s application.
WCA-1000-02 Water Cooling System
3.0 kW, 230 VAC,1-ph
External E-stop box with 6 ft leads for induction heating machine. Ultraflex Power Technologies.


External E-stop box with 16 ft leads 1ACC-725-530-00
Foot Switch Assembly for induction heating machine. Ultraflex Power Technologies.


Foot Switch Assembly 1ACC-777-500-00
ACC-01 Output Coil Adapter 1ACC-754-560-00
ACC-02 Output Adapter Blocks
with 1-4 NPTF
IR-XX Temperature Control and Monitoring Systems
CAB-WCL-600-XX Flexible water cooled leads, from 3 – 15 ft. 1ACC-530-700-XX


application evaluation