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UltraHeat SM – 5kW Induction Heating Systems

///UltraHeat SM – 5kW Induction Heating Systems
UltraHeat SM – 5kW Induction Heating Systems 2017-07-06T18:05:34+00:00

Compact 5kW induction heating system.

Operates with either water-cooled or air-cooled remote heat station.

Advanced, induction heating power supply utilizing the latest switching power technology.

Adaptive digital phase control providing efficient operation in a wide frequency range.

Reliable, modular system, easy to maintain and service.

Flexible load impedance matching by utilizing multiple ratios matching transformer and configurable tank capacitors.

Easy tuning to a wide range of loads and coils.

Durable design, loaded with safety and diagnostics features.

STANDARD FEATURES

  • Output regulation – Voltage, Power, Current
  • Limits Setting – Current, DC Volts, Output Volts, Power, Frequency
  • Compact air cooled power supply design with automatic fan control
  • Operator controls – Selectable: Automatic, Remote or Local
  • Capable of delivering full power in the 30kHz – 200kHz frequency range
  • Variable ratio output isolation transformer for load matching of a wide range of loads and coils
  • Power control from 10 to 100% in 1% increments
  • 5 programs with 9 programmable parameters

CONFIGURABLE OPTIONS

  • Interface board with Digital I/O and Analog Power Control
  • Temperature control with K Thermocouple Input
  • Serial Interface: RS-232 or RS-485
  • External/Remote Control Panel
Power Supply Model

● Standard ○ Optional

SM5/200*
Output kW5.0 kW
Frequency kHz30-200
AC Line Volts (50/60Hz)230±10%
Line Phases1
Compact air cooled power supply
Auto tuning to variety of loads and coils
Multiple user programs
Programmable parameters
Interface board W/ Digital I/O
& Analog Power Control
Temperature control with
K Thermocouple Input
External/Remote Control Panel
Serial Interface: RS-232 or RS-485
Weight Lb (kg)28 (12.5)
Dimensions
Inch (cm) WxDxH
14.4” x 10.6” x 12.8”
(36.5 x 27 x 32.6)
Compatible Heat StationsHS-4AN, HS-4W, HS-5W

*Air cooled heat station (HS-4AN) works at maximum 4 kW output power and 30-100 kHz frequency range

Heat Station Model
HS-4AN
air-cooled
HS-4W
water-cooled
HS-5W
water-cooled
Cable Length between
Power Supply and Heat Station:
Std / Max
Ft (cm)
6 (183)/ 30 (914)6 (183)/ 30 (914)6 (183)/ 30 (914)
Dimensions
Inch (cm) WxDxH
7.3″ x 14.2″ x 7.1″
(18.5 x 36.1 x 18)
7.1” x 9.3” x 6.5”
(18 x 23.6 x 16.5)
7.1” x 9.3” x 6.5”
(18 x 23.6 x 16.5)
Weight Lb (kg)13 (6)8.7 (4)8.7 (4)
Cooling requirements
water system quoted upon request
n/awater (external)water (external)
Min. Cooling Water,
GpM (LpM)
n/a0.5 (2.0)0.5 (2.0)
Inlet Water T° (max),F (°C)n/a95° (35°)95° (35°)
Power supply:

  • RS-232 or RS-485 interface for remote computer monitoring, control and diagnostics
  • External power control input: 0-10 V or 4-20 mA
  • External Controls – Start/Stop operation, External Fault

Heat Station:

  • External Controls – Start/Stop/Foot Switch
EquipmentDescriptionPart Number
Custom CoilCustom Coil
designed and manufactured for customer’s application.
WCA-1200-02Water Cooling System
3.5 kW, 230 VAC, 1 phase
1ACC-900-110-02
RCP-03External E-stop box with 6 ft leads1ACC-725-530-00
FS-01Foot Switch Assembly1ACC-777-500-00
ACC-01Output Coil Adapter1ACC-754-560-00
ACC-02Output Adapter Blocks
with 1-4 NPTF
1ACC-030-001-XX
IRLTUPT Single Color IR Monitor System (500C, 932F)
Adjustable Emissivity IR Sensor with Built in Laser Site
IRLT-TCUPT Single Color IR Monitor System with Temp Controller (500C, 932F)
Adjustable Emissivity IR Sensor with Built in Laser Site
IRHTUPT High Temp Single Color IR Monitor System (1350C, 2462F)
Adjustable Emissivity IR Sensor with Built in Laser Site
IRHT-TCUPT High Temp Single Color IR System with Temp Controller (1350C, 2462F)
Adjustable Emissivity IR Sensor with Built in Laser Site
CAB-WCL-600-XXFlexible water cooled leads, from 3 – 15 ft.1ACC-530-700-XX