Turn Key Non-Contact Temperature Control and Monitoring Options for UltraFlex Systems
UltraFlex offers a variety of turn key IR temperature sensing and control systems to simplify and assist with your induction heating application control. These pyrometers are tested and configured to work with the UltraFlex Power Induction Systems.
Ultraflex Part Number
Model / Description
TC-01
1ACC-700-120-00
Temperature Controller Unit
- Stand alone for use with Thermocouples or IR sensors
- 4-20mA or 0-10V output
- Dry contact relay programable to work with built in alarm feature
- Allows induction system to reach and hold desired temperature
- Auto-tune feature allows for automatic adjustment of output to minimize over and under shooting of temperature
- Optional data logging software
IGAR 6A
1ASM-700-216-00
AP Series IR Pyrometer Assembly, 100-2000C (212-3632F), including connection cable
- Very wide temperature range
- One Color or Two-color Smart mode
- Measurement of all types of surfaces, no emissivity adjustment needed
- Reads through dust, smoke, or contamination
- Can measure object smaller than the spot size
- 0.6mm Spot size at 210mm with a laser sight
- Response time – 2mS adjustable to 10S
- Includes 2m (6.5ft) cable to Ultraflex equipment
BR6A
1ASM-700-221-00
Mounting Bracket for AP Series, Dual axis
- For use with AP Series Pyrometers
- Allows vertical and horizontal angle position adjustment
- Used to mount pyrometer sensor to a base
IGAR 320 Assembly
1ASM-700-215-00
L Series IR Pyrometer Assembly, 300-1300C (570-2372F), with connection cable
- Two-color/Dual wavelength
- Specifically suited for measurements of metal surfaces, metal oxides and ceramics
- Emissivity adjustment is not needed
- 3mm Spot size at 300mm with LED targeting
- Response time 10mS adjustable to 10 S
- Includes 2m (6.5ft) cable to Ultraflex equipment
ISR 320
1ASM-700-217-00
L Series IR Pyrometer Assembly, 700-1700C (1292-3092F), with connection cable
- Two-color/Dual wavelength
- Specifically suited for measurements of metal surfaces, metal oxides, and ceramics
- Emissivity adjustment is not needed
- 3mm spot size at 300mm with LED targeting
- Response time 10mS adjustable to 10 S
- Includes 2m (6.5ft) cable to Ultraflex equipment
BR320
1ASM-700-205-00
Mounting Bracket for L Series, Dual axis
- For use with IGA310 & IS310 (L Series) Pyrometers
- Allows vertical and horizontal angle position adjustment
- Used to mount pyrometer sensor to a base.
M322-13
1ASM-700-280-00
R Series IR Pyrometer Assembly, 350-1300C (662-2372F), with connection cable
- Two-Color/Dual wavelength
- Very accurate, no emissivity adjustment required, good for measuring the temperature of metals with high emissivity surfaces and changing color, through smoke or glass
- Adjustable focus with 0.8mm to 7.8mm Spot size at 340mm to 3000mm with a laser sight
- 1ms response time, adjustable to 10ms
- Includes 2m (6.5ft) cable to Ultraflex equipment
M322-18
1ASM-700-281-00
R Series IR Pyrometer Assembly, 500-1800C (932-3272F), with connection cable
- Two-Color/Dual wavelength
- Very accurate, no emissivity adjustment required, good for measuring the temperature of metals with high emissivity surfaces and changing color, through smoke or glass
- Adjustable focus with 0.8mm to 7.8mm Spot size at 340mm to 3000mm with a laser sight
- 1ms response time, adjustable to 10ms
- Includes 2m (6.5ft) cable to Ultraflex equipment
M322-18F
1ASM-700-282-00
R Series IR Pyrometer Assembly, 500-1800C (932-3272F), with fiber optic and connection cable
- Two-Color/Dual wavelength
- Very accurate, no emissivity adjustment required, good for measuring the temperature of metals with high emissivity surfaces and changing color, through smoke or glass
- Fiber optic cable with miniature fiber head
- Adjustable focus with 1.2 mm to 6 mm Spot size at 120mm to 500mm with a laser sight
- 1ms response time, adjustable to 10ms
- Includes 2m (6.5ft) cable to Ultraflex equipment
BRM322
1ASM-700-204-00
Mounting Base for R series
- For use with PSC-M322 Pyrometers
- Swivel, light duty
- Used to mount R series pyrometers to a base
CSL-SF
1ASM-700-212-00
ON Series IR Pyrometer Assembly, -30-1000C (-20-1830F), with connection cable
- Single color, long wavelength
- Integrated controller into an optic head
- Economical solution for measuring the temperature of coated metal or non-metallic, non-reflective surfaces
- Response time adjustable – 150mS
- Manual, adjustable emissivity (0.1 – 1.1)
- 20mm Spot size at 150mm with a laser sight
- Includes 2m (6.5ft) cable to Ultraflex equipment
CTLG
1ASM-700-218-00
OG Series IR Pyrometer Assembly, 250-1650C (482-3002F), with connection cable
- Single color, medium wavelength (5 µm)
- Controller with digital display & 3m fiber cable
- Economical solution for measuring the temperature of glass surfaces with good accuracy
- Response time (90% signal) – 80mS
- Manual, adjustable emissivity (0.1 – 1.1)
- 19.3mm Spot size at 300mm with a laser sight
- Includes 2m (6.5ft) cable to Ultraflex equipment
CTLM-2H
1ASM-700-213-00
OM Series IR Pyrometer Assembly, 385–1600C (725-2912F), with connection cable
- Single color, short wavelength, 1.6µm
- Controller with digital display & 3m fiber cable
- Economical solution for measuring the temperature of metal surfaces with good accuracy
- Response time – 1mS
- Manual, adjustable emissivity (0.1 – 1.1)
- 0.7mm Spot size at 200mm with a laser sight
- Up to 85 °C ambient temperature without cooling
- Includes 2m (6.5ft) cable to Ultraflex equipmen
CTLM-1H
1ASM-700-219-00
OM Series IR Pyrometer Assembly, 800-2200C (1472-3992F), with connection cable
- Single color, short wavelength
- Controller with digital display & 3m fiber cable
- Economical solution for measuring the temperature of metal surfaces with good accuracy
- Response time – 1mS
- Manual, adjustable emissivity (0.1 – 1.1)
- 7.3mm Spot size at 1100mm with a laser sight
- Includes 2m (6.5ft) cable to Ultraflex equipment
CTLM-3H
1ASM-700-223-00
OM Series IR Pyrometer Assembly, 100-600C (212-1112F), with connection cable
- Single color, short wavelength, 2.3µm
- Controller with digital display & 3m fiber cable
- Economical solution for measuring the temperature of metal surfaces with good accuracy
- Response time – 1mS
- Manual, adjustable emissivity (0.1 – 1.1)
- 2mm Spot size at 200mm with a laser sight
- Up to 85 °C ambient temperature without cooling
- Includes 2m (6.5ft) cable to Ultraflex equipment
BRCTL
1ASM-700-206-00
Mounting Bracket for O series, Single axis
- For use with OP Pyrometers
- Used to mount pyrometer sensor to a base
- Allows vertical and horizontal angle position adjustment
CSmi2WM
1ASM-700-242-00
OMC Series IR Pyrometer Assembly, 385-1600C (725-2912F), with connection cable
- Single color, short wavelength, 1.6µm
- Very compact with integrated controller in cable
- Economical solution for measuring the temperature of metal surfaces with good accuracy
- Response time – 10 mS
- Manual, adjustable emissivity (0.1 – 1.1)
- 8mm Spot size at 200mm with sighting aide
- Includes 2m (6.5ft) cable to Ultraflex equipment
BRCSmicro
1ASM-700-207-00
Mounting Bracket, single axis
- For use with CTRM-15 Pyrometers
- Used to mount pyrometer sensor to a base
- Allows either vertical or horizontal angle position adjustment
Achieving and maintaining the desired temperature of the heated part is a critical aspect of most induction heating processes. The UltraFlex systems can be controlled in several ways to ensure accurate temperature control and monitoring:
TEMPERATURE CONTROL METHODS
- Pre-programmed steps – All Ultraflex products feature multiple programs that can be entered and used for ensuring good temperature control. Each program has multiple steps where time, power level, or ramp rate can be entered to achieve an accurate temperature profile. Though this method has no indication or measurement or the actual temperature, it is acceptable for a lot of applications where good position control and repeatability can be ensured.
- Temperature Controllers – When the process requires accurate monitoring and control of the temperature, a Temperature controller unit must be used. Ultraflex offers the following options:
- Integrated Temperature control module – Selected Ultraflex products come with a built-in temperature control module that can be used for accurate temperature control. The module can be accessed, and control parameters set through the User interface of these products.
- Temperature Controller unit (TC-01) – Ultraflex offers a turn-key external Temperature controller unit. This unit is designed to easily integrate with all Ultraflex induction systems and IR pyrometers. It is suitable for rapid temperature changes or when more complex thermal profiles must be achieved. They can operate with all standard IR sensors and thermocouples. They also come with a USB port for easy setup or download to a PC.
- Advanced Temperature Control – Ultraflex offers custom engineered solutions for demanding temperature control processes or multi-point temperature control, monitoring and recording are required. Optional software packages for data logging and acquisitions are also available.
TEMPERATURE MEASUREMENT METHODS
- Thermocouples – Depending on the application, thermocouples can be a viable option for induction heating. When a contact method of measurement is possible and the temperatures are usually below 1000C, the thermocouples can be a reliable and inexpensive choice. It must be noted that the thermocouples are metallic and could be affected by the electromagnetic field. For this reason, the placement of the thermocouples must be carefully selected, preferably outside of the induction field.
- Non-contact Infrared Temperature Pyrometers – IR pyrometers can rapidly and accurately measure the temperature of an object without being in contact with it. They offer several advantages:
- Can measure much higher temperatures (3000C+)
- Fast response time
- Fast and accurate temperature reading
- Can be located outside of the RF field
- Reading is not affected by the RF field
IR PYROMETER TYPE SELECTION GUIDE
| Wavelength Type | Wavelength Range | Measuring temperature of: |
|---|---|---|
| Long wavelength | 8-14 µm | wood, paper, plastics, painted surfaces, and varnishes |
| Short wavelength | 0.75-1.8 µm | metal surfaces, graphite, metal oxides, and ceramics |
| Medium wavelength | 3.0-5.0 µm | flat glass, container glass, quartz tube, vehicle glass, and solar cells |
| Single/Dual color Type | Description |
|---|---|
| Single color | Require manual emissivity adjustment, so they are only accurate at the emissivity of the target they have been adjusted for. Not good for targets with changing emissivity or obstructed field of view. Good for basic process control and monitoring for repeatable processes (brazing, soldering). Good for low and sub-zero temperatures. |
| Two color/Dual wave | Two-color/Dual wave pyrometers are the most accurate systems. They have automatic emissivity compensation and are suitable for applications where parts emissivity changes significantly, targets have obstruction of view and when operating conditions include scale, severe temperature gradients or surface oxidation. They measure temperatures from the ratio of radiation signals of two adjacent wavelengths as opposed to measuring the absolute intensity within one wavelength, as with one-color pyrometers. Advantages and benefits of these systems include the following:
The Two-color (Dual wave) systems are offered with fiber optic options to allow siting the IR sensor much closer to the target. |
| Series | Description | Suitable For |
|---|---|---|
| R Series | Two color, high performance, adjustable focal distance and spot size, fast response time, precise laser targeting, integrated temperature display, optional software. | All metal surfaces (including high emissivity), Metal oxides, Molten metal, Graphite, Silicone Carbide, Quartz, Glass, Ceramics. Measures through smoke, dirt, or partial view. |
| L Series | Two color, high performance, compact size, integrated red laser targeting, optional Spot software. | All metal surfaces (including high emissivity), Metal oxides, Molten metal, Graphite, Silicone Carbide, Quartz, Glass, Ceramics. |
| AP Series | Smart mode – Dual-single color. Adjustable focal distance and spot size. Very wide temperature range. Fast response time, precise laser targeting, integrated temperature display, optional software. | All metal surfaces (including high emissivity), Non-metallic, Metal oxides, Molten metal, Graphite, Silicone Carbide, Quartz, Glass, Ceramics. Measures through smoke, dirt, or partial view. |
| OM Series | Single color, digitally adjustable emissivity, economical, controller with display, precision dual laser targeting, build in alarm. | Metals, Metal oxides, Molten metal, Graphite, Silicone Carbide, Ceramics. |
| OMC Series | Single color, low cost, miniaturized stainless steel measuring head, optimally suited for installation in limited spaces, monitoring and analyzing via connected smartphone or tablet. | Metals, Metal oxides, Molten metal, Graphite, Silicone Carbide, Ceramics. |
| ON Series | Single color, economical, compact size, small spot size, self-contained, equipped with laser aiming. | Wood, paper, plastics, painted surfaces, and varnishes. |
| OG Series | Single color, digitally adjustable emissivity, economical, controller with display, precision dual laser targeting, build in alarm. | Flat and container glass, quartz tube, vehicle glass, & solar cells. |