Temperature Control and Monitoring

TURN KEY NON-CONTACT TEMPERATURE CONTROL AND MONITORING OPTIONS FOR ULTRAFLEX SYSTEMS

Ultraflex offers a variety of turn key IR temperature sensing and control systems to simplify and assist with your induction heating application control. These pyrometers are tested and configured to work with the Ultraflex Power Induction Systems.

Ultraflex Part Number

Model / Description

TC-01
1ACC-700-120-00

Temperature Controller Unit,

Stand alone for use with Thermocouples or IR sensors
4-20mA or 0-10V output
Dry contact relay programable to work with built in alarm feature
Allows induction system to reach and hold desired temperature
Auto-tune feature allows for automatic adjustment of output to minimize over and under shooting of temperature

IS310-MB18
1ASM-700-210-00

L Series IR Pyrometer, 650-1800C (1200-3270F),

Single color
Short wavelength
Specifically suited for measurements of metal surfaces, metal oxides and ceramics.
Manual, adjustable emissivity (0.2 – 1.0)
8mm Spot size at 250mm with laser sight.
10ms response time.
6ft (2m) long cable to temp. controller

IS310-MB23
1ASM-700-209-00

L Series IR Pyrometer, 800-2300C (1470-4170F),

Single color
Short wavelength
Specifically suited for measurements of metal surfaces, metal oxides and ceramics.
Manual, adjustable emissivity (0.2 – 1.0)
2mm Spot size at 600mm away with laser sight.
10ms response time.
6ft (2m) long cable to temp. controller

BR310-3834
1ASM-700-205-00

Mounting Bracket for L Series, Dual axis

For use with IGA310 & IS310 Pyrometers
Allows vertical and horizontal angle position adjustment
Used to mount pyrometer sensor to a base.

OP-LT-CF3
1ASM-700-212-00

O Series IR Pyrometer, -30-1000C (-20-1830F),

Single color
Long wavelength
Suitable for measuring temperatures of wood, paper, plastics and varnishes among others.
Manual, adjustable emissivity (0.1 – 1.1)
4mm Spot size at 200mm with laser sight.
150ms response time.
9ft (2m) long cable to temperature controller

OP-G5HF-CF3
1ASM-700-214-00

O Series IR Pyrometer, 200-1650C (390-3000F),

Single color
Medium wavelength
Specifically designed for measuring temperatures of glass, quartz tubes, vehicle glass, and solar cells
Manual, adjustable emissivity (0.1 – 1.1)
5mm Spot size at 200mm with laser sight.
30ms response time.
9ft (2m) long cable to temperature controller

OP-M2-CF3
1ASM-700-213-00

O Series IR Pyrometer, 385–1600C (725-2910F),

Single color
Short wavelength
Specifically suited for measurements of metal surfaces, metal oxides and ceramics.
Manual, adjustable emissivity (0.1 – 1.1)
3mm Spot size at 200mm with laser sight.
10ms response time.
9ft (2m) long cable to temperature controller

BR-ACCTL
1ASM-700-206-00

Mounting Bracket for O series, Dual axis

For use with OP Pyrometers
Used to mount pyrometer sensor to a base.
Allows vertical and horizontal angle position adjustment

OP-CSM-3ML
1ASM-700-241-00

O-CSmicro Series IR Pyrometer, 50-350C (122–622F)

Single color
Short wavelength
Specifically suited for measurements of metal surfaces, metal oxides and ceramics.
Adjustable emissivity (0.1 – 1.1) via software
4mm Spot size at 200mm with laser sight.
25ms response time.
9ft (3m) long cable to temperature controller

OP-CSM-2MH
1ASM-700-242-00

O-CSmicro Series IR Pyrometer, 385-1600C (720–2910F)

Single color
Short wavelength
Specifically suited for temperature ranges of metals from 385-1600C, 1.6 μm spectral range
Adjustable emissivity (0.1 – 1.1) via software
4mm Spot size at 200mm with laser sight.
8ms response time.
9ft (3m) long cable to temperature controller

BR-ACCTFB
1ASM-700-207-00

Mounting Bracket for O-CSmicro series, single axis,

For use with O-CSmicro Pyrometers
Used to mount pyrometer sensor to a base.
Allows either vertical or horizontal angle position adjustment

PSC-SR54NL-12
1ASM-700-270-00

P Series IR Pyrometer, 500-1200C (932-2192F),

Two-color or Single color, switchable
Short wavelength
Very accurate, good for measuring temperature of targets with changing emissivity and changing color.
13mm Spot size at 650mm with laser sight.
5ms response time.

PSC-SR54NL-25
1ASM-700-271-00

P Series IR Pyrometer, 800-2500C (1472-4532F),

Two-color or Single color switchable
Short wavelength
Very accurate, good for measuring temperature of metals with changing emissivity and changing color.
13mm Spot size at 650mm with laser sight.

5ms response time.

BR-PSC33
1ASM-700-203-00

Mounting Bracket for P series

Used to mount pyrometer sensor to a base.
Allows vertical and horizontal angle position adjustment

PSC-M322-13
1ASM-700-281-00

R Series IR Pyrometer, 350-1300C (662-2372F),

Two-Color/Dual wavelength
Very accurate, no emissivity adjustment required, good for measuring temperature of metals with high emissivity surfaces and changing color
Adjustable focus with 0.9mm to 8.8mm Spot size at 340mm to 3000mm with laser sight.
1ms response time, adjustable to 10ms.

PSC-M322-18
1ASM-700-280-00

R Series IR Pyrometer, 500-1800C (932-3272F),

Two-Color/Dual wavelength
Very accurate, no emissivity adjustment required, good for measuring temperature of metals with high emissivity surfaces and changing color
Adjustable focus with 0.9mm to 8.8mm Spot size at 340mm to 3000mm with laser sight.
1ms response time, adjustable to 10ms.

BR-HA20
1ASM-700-204-00

Mounting Bracket for R series

For use with PSC-M322 Pyrometers
Swivel, light duty
Used to mount R series pyrometers to a base

IR PYROMETER TYPE SELECTION GUIDE

Single/Dual color Type	Single/Dual color Type	Description
Long wavelength	8-14 µm	wood, paper, plastics, painted surfaces and varnishes.
Short wavelength	0.75-1.8 µm	metal surfaces, graphite, metal oxides and ceramics.
Medium wavelength	3.0-5.0 µm	flat glass, container glass, quartz tube, vehicle glass, and solar cells.

Single/Dual color Type	Description
Single color	Require manual emissivity adjustment, so they are only accurate at the emissivity of the target they have been adjusted for. Not good for targets with changing emissivity or obstructed field of view. Good for basic process control and monitoring for repeatable processes (brazing, soldering). Good for low and sub-zero temperatures.
Two color/Dual wave	Two-color/Dual wave pyrometers are the most accurate systems. They have automatic emissivity compensation and are suitable for applications where parts emissivity changes significantly, targets have obstruction of view and when operating conditions include scale, severe temperature gradients or surface oxidation. They measure temperatures from the ratio of radiation signals of two adjacent wavelengths as opposed to measuring the absolute intensity within one wavelength, as with one-color pyrometers. Advantages and benefits of these systems include the following: Automatic compensation for viewing though dirty windows, dust and partial smoke between sensor and target. Independent of the emissivity of the target Compensate for changes in target emissivity due to scaling or oxidation. Can measure smaller target than sensor’s field of view (FOV/Spot Size) i.e. measures weighted peak temperature within FOV. Allow peak detection of moving targets within FOV The Two-color (Dual wave) systems are offered with fiber optic options to allow siting the IR sensor much closer to the target.

Single/Dual color Type

Description

Single color

Require manual emissivity adjustment, so they are only accurate at the emissivity of the target they have been adjusted for. Not good for targets with changing emissivity or obstructed field of view. Good for basic process control and monitoring for repeatable processes (brazing, soldering). Good for low and sub-zero temperatures.

Two color/Dual wave

Two-color/Dual wave pyrometers are the most accurate systems. They have automatic emissivity compensation and are suitable for applications where parts emissivity changes significantly, targets have obstruction of view and when operating conditions include scale, severe temperature gradients or surface oxidation. They measure temperatures from the ratio of radiation signals of two adjacent wavelengths as opposed to measuring the absolute intensity within one wavelength, as with one-color pyrometers. Advantages and benefits of these systems include the following:

Automatic compensation for viewing though dirty windows, dust and partial smoke between sensor and target.
Independent of the emissivity of the target
Compensate for changes in target emissivity due to scaling or oxidation.
Can measure smaller target than sensor’s field of view (FOV/Spot Size) i.e. measures weighted peak temperature within FOV.
Allow peak detection of moving targets within FOV

The Two-color (Dual wave) systems are offered with fiber optic options to allow siting the IR sensor much closer to the target.

Series	Description
L Series	Single color, economical, compact size, small spot size, self-contained, equipped with laser aiming
O Series	Single color, digitally adjustable, low cost, precision dual laser targeting, build in alarm
O-CSmicro Series	Single color, low cost, miniaturized stainless steel measuring head, optimally suited for installation in limited spaces, monitoring and analyzing via connected smartphone or tablet
P Series	Two color, high performance, compact size, integrated red laser targeting, optional Spot software.
R Series	Two color, high performance, adjustable focal distance and spot size, fast response time, precise laser targeting, integrated temperature display, optional Spot software.