SOLO Induction Heating Systems

Induction Heating Innovation by UltraFlex

The UltraFlex SOLO Systems are a breakthrough innovation in induction heating technology, featuring a unique Direct Digital Step™ control algorithm.
Compact, air-cooled power supplies, with configurable output power from 12kW to 32kW.
The latest SiC MOSFET transistor technology and patented digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range (from 5 kHz to 320 kHz).
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Durable and reliable design with built-in tuning, safety, and diagnostics features.

SOLO Induction power supply

FEATURES

  • Precise power control from 0 to 100% of rated power
  • Output regulation: Power or Current
  • Parameter Monitoring: Current, DC Volts, Output Volts, Output Power, Frequency
  • Industrial control panel – 5” LCD touch, full color
  • Advanced and intuitive user interface
  • Multiple heating programs and profiles for automatic process control
  • 0-10V or 4-20mA external control and remote Start/Stop operation
  • USB connectivity for firmware upgrades
  • Control modes: Automatic, Remote or Local control
  • Automatic frequency scanning and load tuning
  • Fast dynamic response and ramp-up time for short heating cycles
  • Remote Heat station with a variable ratio transformer and a configurable capacitor bank for matching to a wide range of loads and coils
  • Built-in temperature control and monitoring features
  • Data logging of process and operating parameters
  • RS485 (MODBUS) serial interface for remote control and monitoring

SOLO Models

System model SOLO 12 SOLO 16 SOLO 24 SOLO 32W SOLO 32L
Power Supply
Part Number
0UPT-540-100-12 0UPT-540-100-16 0UPT-540-100-24 0UPT-540-100-32 0UPT-540-100-32
Output kW 12kW 16kW 20/24kW 25/32kW 25/32kW
Frequency kHz 32-320kHz 40-320kHz 50-150kHz 25(50)-150kHz 5-25(50) kHz
AC Line Volts (50/60Hz) 230-380VAC ±10% 380 – 480VAC ±10% 380 / 480VAC ±10% 380 / 480VAC ±10% 380 / 480VAC ±10%
Line Phases 3 3 3 3 3
Weight Lb (kg) 44 lb. (20 kg) 44 lb. (20 kg) 44 lb. (20 kg) 44 lb. (20 kg) 44 lb. (20 kg)
Dimensions
Inch (cm) WxDxH
15.7″ x 12,4″ x 16.1″
(40.0 x 31,4 x 40,9)
15.7″ x 12,4″ x 16.1″
(40.0 x 31,4 x 40,9)
15.7″ x 12,4″ x 16.1″
(40.0 x 31,4 x 40,9)
15.7″ x 12,4″ x 16.1″
(40.0 x 31,4 x 40,9)
15.7″ x 12,4″ x 16.1″
(40.0 x 31,4 x 40,9)

Heat Station Models

Compatible Heat Stations HS-24 HS-24 HS-24 HS-32W HS-32L
HS Part Number 1ACC-540-100-02 1ACC-540-100-02 1ACC-540-100-02 1ACC-540-200-02 1ACC-540-300-02
Weight Lb (kg) 35 (16) 35 (16) 35 (16) 44 (20) 44 (20)
Dimensions
Inch (cm) WxDxH
9.1” x 16.7”x 8.1”
(23.2 x 42.5 x 20.8)
9.1” x 16.7”x 8.1”
(23.2 x 42.5 x 20.8)
9.1” x 16.7”x 8.1”
(23.2 x 42.5 x 20.8)
15.4” x 14.4”x 9.8”
(39 x 41 x 25.6)
15.4” x 14.4”x 9.8”
(39 x 41 x 25.6)
Cooling requirements water water water water water
Min. Cooling Water, GpM (LpM) 2(8) 2(8) 2(8) 2(8) 2(8)
Inlet Water T° (max), °F (°C) 95°F (35°C) 95°F (35°C) 95°F (35°C) 95°F (35°C) 95°F (35°C)
Induction Heating Benefits

  • Improved energy efficiency
  • Greater process control while eliminating operator variability
  • Increased repeatability
  • Low maintenance requirements
  • Increased productivity

PICTURES

application evaluation