Smart Power™ MEGA

UltraFlex SmartPower™ MEGA System is a breakthrough innovation in induction heating and melting technology, featuring the patented Direct Digital Step™ control algorithm and a unique configurable modular approach.

MEGA can be equipped or field upgraded to have up to four independently controlled coils or furnaces from one cabinet. Each output can be configured to deliver power from 64 kW to 1 MW in a 3 kHz to 30 kHz frequency range. The latest SiC MOSFET switching technology and innovative digital control algorithms ensure optimal performance and maximum energy efficiency.

The system can achieve an ultra-flexible wide range of load impedance matching by utilizing multiple auto-switchable transformer ratios.
Quick replacement or disabling of failed power modules ensures easy service, maintenance, and zero downtime.

SmarPower Mega Induction Heating System


  • Precise power control from 0 to 100% of rated power
  • Output regulation: Power or Current
  • Parameter Monitoring: Current, DC Volts, Output Volts, Power, Frequency
  • Control modes: Automatic, Remote, or Local control
  • Automatic frequency scanning and load tuning
  • Variable ratio transformer for matching to a wide range of loads and coils
  • Durable and reliable design with built-in safety, and diagnostics features


  • 5” LCD touchscreen control panels, full color
  • Advanced and intuitive user interface
  • Multiple heating or melting programs and profiles for automatic process control
  • High-accuracy heating/melting cycle energy monitoring
  • Built-in temperature control and monitoring features – optional


  • 0-10V or 4-20mA external control and remote Start/Stop operation
  • RS485 (MODBUS) serial interface for remote control and monitoring
  • Built-in safety and Ground fault protection circuits


application evaluation