SmartScan™
The SmartScan™ system is the latest addition to UltraFlex’s smart technology products. SmartScan™ is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.
Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.
FEATURES
- Modular vertical scanning system with dual or single spindle
- Precise control of scanning and rotation speed for repeatable results
- Capable of accommodating a wide range of part sizes
- Manual and automated program settings with multiple pre-programmed recipes
- User-friendly touch panel interface loaded with process monitoring and diagnostics features
- Equipped with quick connect coil system for easy replacement of induction coils
- Easy load/unload and part centering system for manual or automated part loading
- Integrated water-to-water cooling unit and quenching system with filtration
- Remote diagnostic module, industry 4.0 ready (optional)
BENEFITS
- Increased productivity and precise process control guaranteeing excellent results
- Energy-efficient power supply unit (>95%), saves on energy cost
- A flexible system that can accommodate a wide range of part sizes
- Modular unit, easy to service and maintain. Can operate with almost zero downtime
OPTIONAL EQUIPMENT
- Ultracare maintenance program including a remote diagnostics module
- Chiller for cooling the power supply and the quenching liquid
- Custom MIQ Coils for different sizes of parts
| Power Supply Configurations | 1 or 2 Independently controlled outputs |
| Output Power (Configurable), kW | 50-400 |
| Frequency Range, kHz | 5 – 250 |
| AC Line Volts (50/60 Hz) | 380/480V AC ± 10% |
| Scanning Length, Inch (cm) | 59 inch | 150 cm |
| Rotation Speed (max), RPM | 200 |
| Part Length (max), Inch (cm) | 70.9 inch (180 cm) |
| Part Weight (max), lb. (kg) | 660 lb (300 kg) |
| Dimensions WxDxH, Inch (cm) | 153.5 inch (390 cm) x 86.6 inch (220 cm) x 118.1 inch (300 cm) |
| Weight, kg (lb) | 4 409 – 5 070 lb. (2 000 – 2 300 kg) |
- Increased productivity and precise process control guaranteeing excellent results
- Energy-efficient power supply unit (>95%), saves on energy cost
- A flexible system that can accommodate a wide range of part sizes
- Modular unit, easy to service and maintain. Can operate with almost zero downtime
