Smart Power™

Induction Heating Innovation by Ultraflex

Ultraflex SmartPower™ Compac Systems are a breakthrough innovation in induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach.
Configurable and field upgradeable power supplies with output power from 50kW to 400kW.
Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz.
Zero downtime can be achieved if an additional module (N+1) is installed in the system.
The latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Configurable to work with a single or multiple, independently controlled RF outputs from one cabinet.
Can operate with optional heat stations allowing the load coils to be placed remotely.
Durable and reliable design with built-in tuning, safety, and diagnostics features.

Learn more about the Benefits of SmartPower and the Benefits of Modular Induction Heating Systems.

OPERATION

Precise power control from 0 to 100% of rated power
Output regulation: Voltage, Power, Current
Parameter Monitoring: Current, DC Volts, Output Volts, Power, Frequency
RF Amplifier modules operating in a wide frequency range
(6kHz – 200kHz)

Control modes: Automatic, Remote or Local control
Automatic frequency scanning and load tuning
Fast dynamic response and ramp-up time for short heating cycles
Variable ratio transformer for matching to a wide range of loads and coils

USER INTERFACE

Industrial control panel – 12” LCD touch, full color
Advanced and intuitive user interface
Multiple heating programs and profiles for automatic process control

High accuracy cycle-by-cycle energy monitoring
Built-in temperature control and monitoring features – optional
Data logging of process and operating parameters

CONTROL

0-10V or 4-20mA external control and remote Start/Stop operation
Ethernet and USB connectivity for firmware upgrades and diagnostics

RS485 (MODBUS) serial interface for remote control and monitoring

Specifications

Smart Power System Model

	USP-C-100		USP-C-200		USP-C-400		USP-CD-100
Description	Single Output Full Rack		Dual Output Full Rack		Quad Output Full Rack		Single Output Double Rack
Number of PA Modules	2 – 8		2 – 8		2 – 8		10 – 16
RF Outputs	1		2		4		1
Power Amplifier Type	MF 25 / 60	WF 25 / 200	MF 25 / 60	WF 25 / 200	MF 25 / 60	WF 25 / 200	MF 25 / 60	WF 25 / 200
Frequency Range	6-60 kHz	40-200 kHz	6-60 kHz	40-200 kHz	6-60 kHz	40-200 kHz	6-60 kHz	40-200 kHz
Output Power Range	50 kW (2 x 25 kW Modules) to 200 kW (8 x 25 kW Modules)		50 kW (2 x 25 kW Modules) to 200 kW (8 x 25 kW Modules)		50 kW (2 x 25 kW Modules) to 200 kW (8 x 25 kW Modules)		250 kW (10 x 25 kW Modules) to 400 kW (16 x 25 kW Modules)
AC Line, VAC 3-phase (50/60Hz)	380 / 480 ± 10%		380 / 480 ± 10%		380 / 480 ± 10%		380 / 480 ± 10%
Dimensions (WxDxH)	23.6” x 28.3” x 72” (600 x 720 x 1820mm)		23.6” x 28.3” x 72” (600 x 720 x 1820mm)		23.6” x 28.3” x 72” (600 x 720 x 1820mm)		47.2” x 28.3” x 72” (1200 x 720 x 1820mm)
Weight	400lb – 660lb (180kg – 300kg)		400lb – 660lb (180kg – 300kg)		400lb – 660lb (180kg – 300kg)		1050lb – 1320lb (480kg – 600kg)

Technical Data

PA Modules Installed	PA1	PA2	PA3	PA4	PA5	PA6	PA7	PA8	Voltage Range
Input Current maximum [A] (RMS per Phase)	34.7	69.4	104.1	138.8	173.5	208.3	243.0	277.7	min 380V-10%
Input Current maximum [A] (RMS per Phase)	31.5	62.9	94.4	125.9	157.4	188.8	220.3	251.8	max 480V+10%

Remote Heat Station Model

	HSP-50 M	HSP-100 M	HSP-200 M	HSP-50 W	HSP-100 W	HSP-200 W	HSP-400 W
Output Power Range	40 – 50 kW	50 – 100 kW	100 – 200 kW	50 kW	50 – 100 kW	100 – 200 kW	400 kW
Frequency Range	6 – 60 kHz	6 – 60 kHz	6 – 60 kHz	40 – 200 kHz	40 – 200 kHz	40 – 200 kHz	50 – 150 kHz
Dimensions (WxDxH)	15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm)	15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm)	22,9” x 26,5” x 19,1” (58,2 x 67,4 x 48,5 cm)	15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm)	15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm)	22,9” x 26,5” x 19,1” (58,2 x 67,4 x 48,5 cm)	16,5” x 32,3” x 19,1” (42 x 82 x 48,5 cm)
Weight	176 lb. (80kg.)	200 lb. (90kg.)	215 lb. (98kg.)	176 lb. (80kg.)	200 lb. (90kg.)	215 lb. (98kg.)	198 lb. (90kg.)