Smart Power™
Induction Heating Innovation by Ultraflex
Ultraflex SmartPower™ Compac Systems are a breakthrough innovation in induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach.
Configurable and field upgradeable power supplies with output power from 50kW to 400kW.
Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz.
Zero downtime can be achieved if an additional module (N+1) is installed in the system.
The latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Configurable to work with a single or multiple, independently controlled RF outputs from one cabinet.
Can operate with optional heat stations allowing the load coils to be placed remotely.
Durable and reliable design with built-in tuning, safety, and diagnostics features.
Learn more about the Benefits of SmartPower and the Benefits of Modular Induction Heating Systems.
OPERATION
- Precise power control from 0 to 100% of rated power
- Output regulation: Voltage, Power, Current
- Parameter Monitoring: Current, DC Volts, Output Volts, Power, Frequency
- RF Amplifier modules operating in a wide frequency range
(6kHz – 200kHz)
- Control modes: Automatic, Remote or Local control
- Automatic frequency scanning and load tuning
- Fast dynamic response and ramp-up time for short heating cycles
- Variable ratio transformer for matching to a wide range of loads and coils
USER INTERFACE
- Industrial control panel – 12” LCD touch, full color
- Advanced and intuitive user interface
- Multiple heating programs and profiles for automatic process control
- High accuracy cycle-by-cycle energy monitoring
- Built-in temperature control and monitoring features – optional
- Data logging of process and operating parameters
CONTROL
- 0-10V or 4-20mA external control and remote Start/Stop operation
- Ethernet and USB connectivity for firmware upgrades and diagnostics
- RS485 (MODBUS) serial interface for remote control and monitoring
USP-C-100 | USP-C-200 | USP-C-400 | USP-CD-100 | |||||
Description | Single Output Full Rack |
Dual Output Full Rack |
Quad Output Full Rack |
Single Output Double Rack |
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Number of PA Modules | 2 – 8 | 2 – 8 | 2 – 8 | 10 – 16 | ||||
RF Outputs |
1 | 2 | 4 | 1 | ||||
Power Amplifier Type |
MF 25 / 60 |
WF 25 / 200 |
MF 25 / 60 |
WF 25 / 200 |
MF 25 / 60 |
WF 25 / 200 |
MF 25 / 60 |
WF 25 / 200 |
Frequency Range | 6-60 kHz | 40-200 kHz | 6-60 kHz | 40-200 kHz | 6-60 kHz | 40-200 kHz | 6-60 kHz | 40-200 kHz |
Output Power Range | 50 kW (2 x 25 kW Modules) to 200 kW (8 x 25 kW Modules) |
50 kW (2 x 25 kW Modules) to 200 kW (8 x 25 kW Modules) |
50 kW (2 x 25 kW Modules) to 200 kW (8 x 25 kW Modules) |
250 kW (10 x 25 kW Modules) to 400 kW (16 x 25 kW Modules) |
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AC Line, VAC 3-phase (50/60Hz) |
380 / 480 ± 10% | 380 / 480 ± 10% | 380 / 480 ± 10% | 380 / 480 ± 10% | ||||
Dimensions (WxDxH) |
23.6” x 28.3” x 72” (600 x 720 x 1820mm) |
23.6” x 28.3” x 72” (600 x 720 x 1820mm) |
23.6” x 28.3” x 72” (600 x 720 x 1820mm) |
47.2” x 28.3” x 72” (1200 x 720 x 1820mm) |
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Weight | 400lb – 660lb (180kg – 300kg) |
400lb – 660lb (180kg – 300kg) |
400lb – 660lb (180kg – 300kg) |
1050lb – 1320lb (480kg – 600kg) |
PA Modules Installed | PA1 | PA2 | PA3 | PA4 | PA5 | PA6 | PA7 | PA8 | Voltage Range |
Input Current maximum [A] (RMS per Phase) |
34.7 | 69.4 | 104.1 | 138.8 | 173.5 | 208.3 | 243.0 | 277.7 | min 380V-10% |
Input Current maximum [A] (RMS per Phase) |
31.5 | 62.9 | 94.4 | 125.9 | 157.4 | 188.8 | 220.3 | 251.8 | max 480V+10% |
HSP-50 M | HSP-100 M | HSP-200 M | HSP-50 W | HSP-100 W | HSP-200 W | HSP-400 W | |
Output Power Range | 40 – 50 kW | 50 – 100 kW | 100 – 200 kW | 50 kW | 50 – 100 kW | 100 – 200 kW | 400 kW |
Frequency Range | 6 – 60 kHz | 6 – 60 kHz | 6 – 60 kHz | 40 – 200 kHz | 40 – 200 kHz | 40 – 200 kHz | 50 – 150 kHz |
Dimensions (WxDxH) |
15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm) |
15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm) |
22,9” x 26,5” x 19,1” (58,2 x 67,4 x 48,5 cm) |
15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm) |
15” x 24,5” x 19,1” (38,2 x 62,4 x 48,5 cm) |
22,9” x 26,5” x 19,1” (58,2 x 67,4 x 48,5 cm) |
16,5” x 32,3” x 19,1” (42 x 82 x 48,5 cm) |
Weight | 176 lb. (80kg.) | 200 lb. (90kg.) | 215 lb. (98kg.) | 176 lb. (80kg.) | 200 lb. (90kg.) | 215 lb. (98kg.) | 198 lb. (90kg.) |
- Configure your power and frequency range
- Multiple outputs in one system
- Upgrade your power as you need it
- Zero down-time operation
- Ultra flexible performance
- Latest SiC transistor technology
- Energy efficient and compact
- Low maintenance cost