SmartScan™ Mini

The SmartScan™ Mini system is the latest addition to UltraFlex’s innovative technology products.

SmartScan™ Mini is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single spindle unit and accommodate up to 10 inches (25 cm) of part sizes and 66 lbs (30 kg) weights.

Paired with the SmartPower™ Induction heating power supply, the SmartScan™ Mini can be configured to deliver from 50 to 200 kW and from 40 to 250 kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a small range of parts sizes.

SmartScan Mini Systems

FEATURES

  • Modular vertical scanning system with single spindle
  • Precise control of scanning and rotation speed for repeatable results
  • Capable of accommodating up to 10 inches (25 cm) of part sizes
  • Manual and automated program settings with multiple pre-programmed recipes
  • User-friendly touch panel interface loaded with process monitoring and diagnostics features
  • Easy load/unload and part centering system for manual part loading

BENEFITS

  • Increased productivity and precise process control guarantee excellent results
  • Energy-efficient power supply unit (>95%), saves on energy cost
  • Modular unit, easy to service and maintain
  • Can operate with almost zero downtime

OPTIONAL EQUIPMENT

  • Ultracare maintenance program including a remote diagnostics module
  • Chiller for cooling the power supply and the quenching liquid
  • Custom coils for different sizes of parts
  • Quick-connect coil system for easy replacement of induction coils
  • Water-to-water cooling unit and quenching system with filtration

PICTURES

Power Supply Configurations 1 controlled output
Output Power (Configurable), kW 50 – 200
Frequency Range, kHz 40 – 250
AC Line Volts (50/60 Hz) 380/480V AC ± 10%
Scanning Length, Inch (cm) 6 inch (15 cm)
Rotation Speed (max), RPM 150
Part Length (max), Inch (cm) 10 inch (25 cm)
Part Weight (max), lb. (kg) 66 lb. (30 kg)
Dimensions of the Scanner
WxDxH, Inch (cm)
53.07 x 69.49 x 64.37 inch (134.8 x 176.5 x 163.5 cm)
Weight of the Scanner, lb. (kg) 1543 – 1764 lb. (700 – 800 kg)

application evaluation