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UltraHeat W Series – 5-15 kW Induction Heating

///UltraHeat W Series – 5-15 kW Induction Heating
UltraHeat W Series – 5-15 kW Induction Heating 2017-09-13T08:26:04+00:00

Advanced, cost-effective 5-15 kW Induction Heating systems utilizing the latest switching power supply technology.

Adaptive digital phase control providing very efficient operation in a wide frequency range.

Reliable, modular system, easy to maintain and service.

Flexible, wide range load impedance matching by utilizing multiple transformer ratios and configurable tank capacitance.

Configured to operate with external Heat Stations allowing output connections to be available from all sides.

Durable design, loaded with safety and diagnostics features.

Serial Communication link to a PC based software (optional).

FEATURES

  • Output regulation – Voltage, Power, Current
  • Limits Setting – Current, DC Volts, Output Volts, Power, Frequency
  • Operator controls – Selectable: Automatic, Remote or Local control
  • Capable of operating in a wide frequency range (10kHz – 400kHz); low and high Q factors
  • Variable ratio output isolation transformer for load matching of a wide range of loads and coils
  • RS232/485 interface for remote computer monitoring, control and diagnostics
  • Power control from 10 to 100% in 1% increments
  • 5 programs with 9 programmable parameters
  • 0-10V or 4-20mA external control and remote Start/Stop operation
Power Supply Model
W5/400W10/150W10E/150W15/150W15/100
Output kW510101515
Frequency kHz40-40050-15050-15050-15020-100
AC Line Volts (50/60Hz)230±10%230±10%380/480±10%380/480±10%380/480±10%
Line Phases33333
Weight Lb (kg)62 (28)62 (28)84 (38)84 (38)84 (38)
Dimensions
Inch (cm) WxDxH
16.9” x 21.2” x 15.6″
(42.9 x 53.9 x 39.5)
16.9” x 21.2” x 15.6″
(42.9 x 53.9 x 39.5)
15.8” x 21” x 14.8″
(40.1 x 53.3 x 40.1)
15.8” x 21” x 14.8″
(40.1 x 53.3 x 40.1)
15.8” x 21” x 15.8″
(40.1 x 53.3 x 40.1)
Compatible Heat StationsHS-8HS-8, HS-15W with UBrazeHS-8, HS-15W with UBrazeHS-8, HS-15W with UBrazeHS-8LF
Heat Station Model
HS-8
(standard)
HS-8LF
(low freq opt)
HS-15W with UBraze Handheld and Automation System
Cable Length between
Power Supply and Heat Station:
Std / Max
Ft (cm)
6 (182)/ 20 (609)6 (182)/ 20 (609)10 (305) / 15 (457)
Dimensions
Inch (cm) WxDxH
15.4” x 14.4”x 9.8”
(39 x 41 x 25.6)
15.4” x 14.4”x 9.8”
(39 x 41 x 25.6)
See UBraze Handheld and Automation system for details
Weight Lb (kg)44 (20)44 (20)See UBraze Handheld and Automation system for details
Cooling requirements
water system quoted upon request
water (external)water (external)water (external)
Min. Cooling Water, GpM (LpM)2 (8)2 (8)2 (8)
Inlet WaterT° (max), °F (°C)95°F (35°C)95°F (35°C)95°F (35°C)
Induction Heating Benefits

  • Improved energy efficiency
  • Greater process control while eliminating operator variability
  • Increased repeatability
  • Low maintenance requirements
  • Increased productivity
EquipmentDescriptionPart Number
Custom CoilCustom Coil
designed and manufactured for customer’s application.
Water Cooling SystemWater Cooling System
specified per customer’s requirements
Remote Control Panel for induction heating machine. Ultraflex Power Technologies.RCP-01Remote Control Panel with 10 ft cable1ACC-777-520-00
External E-stop box with 6 ft leads for induction heating machine. Ultraflex Power Technologies.RCP-03External E-stop box with 6 ft leads1ACC-725-530-00
Foot Switch Assembly for induction heating machine. Ultraflex Power Technologies.FS-01Foot Switch Assembly1ACC-777-500-00
Output Coil Adapter for induction heating machine. Ultraflex Power Technologies.ACC-01Output Coil Adapter
For use with HS-8 and HS-8LF
1ACC-754-560-00
ACC-02Output Adapter Blocks with 1-4NPTF
For use with HS-8 and HS-8LF
1ACC-751-560-00
ACC-03Output Adaptor Blocks with o-rings
For use with HS-8 and HS-8LF
1ACC-751-561-00
HSB-50Heat Station Switch Box (50A)
For use with HS-8 and HS-8LF
1ACC-777-800-00
CAB-WCL-600-XXFlexible water cooled leads, from 3 – 15 ft.1ACC-530-700-XX
IR systemsTemperature monitoring and control systems