ULTRAHEAT W Series

Advanced, cost-effective 5-15 kW Induction Heating systems utilizing the latest switching power supply technology.
Adaptive digital phase control providing very efficient operation in a wide frequency range.
Reliable, modular system, easy to maintain and service.
Flexible, wide range load impedance matching by utilizing multiple transformer ratios and configurable tank capacitance.
Configured to operate with external Heat Stations allowing output connections to be available from all sides.
Durable design, loaded with safety and diagnostics features.
Serial Communication link to a PC based software (optional).

UltraHeat W Series – 5-15 kW Induction Heating

FEATURES

  • Output regulation – Voltage, Power, Current
  • Limits Setting – Current, DC Volts, Output Volts, Power, Frequency
  • Operator controls – Selectable: Automatic, Remote or Local control
  • Capable of operating in a wide frequency range (10kHz – 400kHz); low and high Q factors
  • Variable ratio output isolation transformer for load matching of a wide range of loads and coils
  • RS232/485 interface for remote computer monitoring, control and diagnostics
  • Power control from 10 to 100% in 1% increments
  • 5 programs with 9 programmable parameters
  • 0-10V or 4-20mA external control and remote Start/Stop operation
Power Supply Model
W5/400
0UFX-754-100
W10/150
0UFX-754-100
W10E/150
0UFX-754-300
W15/150
0UFX-754-300
W15/100
0UFX-754-300
Output kW 5 10 10 15 15
Frequency kHz 40-400 50-150 50-150 50-150 20-100
AC Line Volts (50/60Hz) 230±10% 230±10% 380/480±10% 380/480±10% 380/480±10%
Line Phases 3 3 3 3 3
Weight Lb (kg) 62 (28) 62 (28) 84 (38) 84 (38) 84 (38)
Dimensions
Inch (cm) WxDxH
16.9” x 21.2” x 15.6″
(42.9 x 53.9 x 39.5)
16.9” x 21.2” x 15.6″
(42.9 x 53.9 x 39.5)
15.8” x 21” x 14.8″
(40.1 x 53.3 x 40.1)
15.8” x 21” x 14.8″
(40.1 x 53.3 x 40.1)
15.8” x 21” x 15.8″
(40.1 x 53.3 x 40.1)
Compatible Heat Stations HS-8 HS-8, HS-15W with UBraze HS-8, HS-15W with UBraze HS-8, HS-15W with UBraze HS-8LF
Heat Station Model
HS-8
1ACC-722-100
(standard)
HS-8LF
1ACC-722-120
(low freq opt)
HS-15W (1ACC-030-300)
with UBraze Handheld and Automation System
Cable Length between
Power Supply and Heat Station:
Std / Max
Ft (cm)
6 (182)/ 20 (609) 6 (182)/ 20 (609) 10 (305) / 15 (457)
Dimensions
Inch (cm) WxDxH
15.4” x 14.4”x 9.8”
(39 x 41 x 25.6)
15.4” x 14.4”x 9.8”
(39 x 41 x 25.6)
See UBraze Handheld and Automation system for details
Weight Lb (kg) 44 (20) 44 (20) See UBraze Handheld and Automation system for details
Cooling requirements
water system quoted upon request
water (external) water (external) water (external)
Min. Cooling Water, GpM (LpM) 2 (8) 2 (8) 2 (8)
Inlet WaterT° (max), °F (°C) 95°F (35°C) 95°F (35°C) 95°F (35°C)
Induction Heating Benefits

  • Improved energy efficiency
  • Greater process control while eliminating operator variability
  • Increased repeatability
  • Low maintenance requirements
  • Increased productivity
Equipment Description Part Number
Custom Coil Custom Coil
designed and manufactured for customer’s application.
Water Cooling System Water Cooling System
specified per customer’s requirements
Remote Control Panel for induction heating machine. Ultraflex Power Technologies.

RCP-01

Remote Control Panel with 10 ft cable 1ACC-777-520-00
External E-stop box with 6 ft leads for induction heating machine. Ultraflex Power Technologies.

RCP-03

External E-stop box with 6 ft leads 1ACC-725-530-00
Foot Switch Assembly for induction heating machine. Ultraflex Power Technologies.

FS-01

Foot Switch Assembly 1ACC-777-500-00
Output Coil Adapter for induction heating machine. Ultraflex Power Technologies.

ACC-01

Output Coil Adapter
For use with HS-8 and HS-8LF
1ACC-754-560-00
ACC-02 Output Adapter Blocks with 1-4NPTF
For use with HS-8 and HS-8LF
1ACC-751-560-00
ACC-03 Output Adaptor Blocks with o-rings
For use with HS-8 and HS-8LF
1ACC-751-561-00
HSB-50 Heat Station Switch Box (50A)
For use with HS-8 and HS-8LF
1ACC-777-800-00
CAB-WCL-600-XX Flexible water cooled leads, from 3 – 15 ft. 1ACC-530-700-XX
IR systems Temperature monitoring and control systems

PICTURES

UltraHeat W Series – 5-15 kW Induction Heating

APPLICATIONS

application evaluation