SOLO Induction Heating Systems
Induction Heating Innovation by UltraFlex
The UltraFlex SOLO Systems are a breakthrough innovation in induction heating technology, featuring a unique Direct Digital Step™ control algorithm.
Compact, air-cooled power supplies with configurable output power from 12kW to 32kW.
The latest SiC MOSFET transistor technology and patented digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range (from 3 kHz to 400 kHz).
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Durable and reliable design with built-in tuning, safety, and diagnostics features.
FEATURES
- Precise power control from 0 to 100% of rated power
- Output regulation: Power or Current
- Parameter Monitoring: Current, DC Volts, Output Volts, Output Power, Frequency
- Industrial control panel – 5” LCD touch, full color
- Advanced and intuitive user interface
- Multiple heating programs and profiles for automatic process control
- 0-10V or 4-20mA external control and remote Start/Stop operation
- USB connectivity for firmware upgrades
- Control modes: Automatic, Remote or Local control
- Automatic frequency scanning and load tuning
- Fast dynamic response and ramp-up time for short heating cycles
- Remote Heat station with a variable ratio transformer and a configurable capacitor bank for matching to a wide range of loads and coils
- Built-in temperature control and monitoring features
- Data logging of process and operating parameters
- RS485 (MODBUS) serial interface for remote control and monitoring
SOLO Models
| System model | SOLO 10 | SOLO 12 | SOLO 16 | SOLO 24 | SOLO 32 |
| Output Power kW | 12kW | 12kW | 16kW | 24kW | 32(25*)kW |
| Power Supply Part Number | 0UPT-540-100-10 | 0UPT-540-100-12 | 0UPT-540-100-16 | 0UPT-540-100-24 | 0UPT-540-100-32 |
| AC Line Volts (50/60Hz) | 380/480V ±10% | 230 V ±10% | 380/480V ±10% | 380/480V ±10% | 380/480V ±10% |
| Line Phases | 3 | 3 | 3 | 3 | 3 |
| Weight Lb (kg) | 44 lb. (20 kg) | 44 lb. (20 kg) | 44 lb. (20 kg) | 44 lb. (20 kg) | 44 lb. (20 kg) |
| Dimensions Inch (mm) WxDxH | 15.7×12.4×16.1″ (400x314x409) | 15.7×12.4×16.1″ (400x314x409) | 15.7×12.4×16.1″ (400x314x409) | 15.7×12.4×16.1″ (400x314x409) | 15.7×12.4×16.1″ (400x314x409) |
| Compatible Heat Station | HS-16H, HS-24W | HS-16H, HS-24W | HS-16H, HS-24W | HS-24W | HS-32W, HS-32L |
Heat Station Models
| Heat Stations Model | HS-24W | HS-16H | HS-32W | HS-32L |
| HS Part Number | 1ACC-540-100-02 | 1ACC-540-450-02 | 1ACC-540-200-02 | 1ACC-540-300-02 |
| Frequency kHz | 40-200 | 150-400** | 15-150 | 3-30 |
| Weight Lb (kg) | 35 (16) | 35 (16) | 44 (20) | 44 (20) |
| Dimensions Inch (mm) WxDxH | 9.1×16.7×8.1” (232x425x208) | 9.1×16.7×8.1” (232x425x208) | 15.4×14.4×9.8” (390x410x256) | 15.4×14.4×9.8” (390x410x256) |
| Cooling requirements | water | water | water | water |
| Min. Cooling Water, GpM (LpM) | 2(8) | 2(8) | 2(8) | 2(8) |
| Inlet Water T° (max), °F (°C) | 95°F (35°C) | 95°F (35°C) | 95°F (35°C) | 95°F (35°C) |
*Derated if operating at 380-400VAC Line Voltage
**Derated to 320kHz above 12kW
Induction Heating Benefits
- Improved energy efficiency
- Greater process control while eliminating operator variability
- Increased repeatability
- Low maintenance requirements
- Increased productivity
PICTURES
