Smart Power™ 

Induction Heating Innovation by  Ultraflex

Ultraflex SmartPower™ Compac Systems are a breakthrough innovation in the induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach.
Configurable and field upgradable power supplies with output power from 50kW to 400kW.
Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz.
Zero downtime can be achieved if additional module (N+1) is installed in the system.
Latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Configurable to work with a single or multiple, independently controlled RF outputs from one cabinet.
Can operate with optional heat stations allowing the load coils to be placed remotely.
Durable and reliable design with built-in tuning, safety, and diagnostics features.

Learn more about the Benefits of SmartPower here.

Smart Power Systems

OPERATION

  • Precise power control from 0 to 100% of rated power
  • Output regulation: Voltage, Power, Current
  • Parameter Monitoring: Current, DC Volts, Output Volts, Power, Frequency
  • RF Amplifier modules operating in a wide frequency range
    (6kHz – 200kHz)
  • Control modes: Automatic, Remote or Local control
  • Automatic frequency scanning and load tuning
  • Fast dynamic response and ramp-up time for short heating cycles
  • Variable ratio transformer for matching to a wide range of loads and coils

USER INTERFACE

  • Industrial control panel – 12” LCD touch, full color
  • Advanced and intuitive user interface
  • Multiple heating programs and profiles for automatic process control
  • High accuracy cycle-by-cycle energy monitoring
  • Built-in temperature control and monitoring features
  • Data logging of process and operating parameters

CONTROL

  • 0-10V or 4-20mA external control and remote Start/Stop operation
  • Ethernet and USB connectivity for firmware upgrades and diagnostics
  • RS232/485 (MODBUS) serial interface for remote control and monitoring

PICTURES

Smart Power System Model
USP-C-100 USP-C-200 USP-C-400 USP-CD-100
Description Single Output
Full Rack
Dual Output
Full Rack
Quad Output
Full Rack
Single Output
Double Rack
Number of PA Modules 2 – 8 2 – 8 2 – 8 10-16
RF Outputs
1 2 4 1
Power Amplifier
Type
MF
25 / 60
WF
25 / 200
MF
25 / 60
WF
25 / 200
MF
25 / 60
WF
25 / 200
MF
25 / 60
WF
25 / 200
Frequency Range 6-60 kHz 40-200 kHz 6-60 kHz 40-200 kHz 6-60 kHz 40-200 kHz 6 – 60 kHz 40 – 200 kHz
Output Power Range 50 kW
(2 x 25 kW Modules)
to
200 kW
(8 x 25 kW Modules)
50 kW
(2 x 25 kW Modules)
to
200 kW
(8 x 25 kW Modules)
50 kW
(2 x 25 kW Modules)
to
200 kW
(8 x 25 kW Modules)
250 kW
(10 x 25 kW Modules)
to
400 kW
(16 x 25 kW Modules)
AC Line, VAC
3-phase (50/60Hz)
380 / 480 ± 10% 380 / 480 ± 10% 380 / 480 ± 10% 380 / 480 ± 10%
Dimensions
(WxDxH)
23.6” x 28.3” x 72”
(600 x 720 x 1820 mm)
23.6” x 28.3” x 72”
(600 x 720 x 1820 mm)
23.6” x 28.3” x 72”
(600 x 720 x 1820 mm)
47.2” x 28.3” x 72”
(1200 x 720 x 1820 mm)
Weight 400lb – 660lb
(180kg – 300kg)
400lb – 660lb
(180kg – 300kg)
400lb – 660lb
(180kg – 300kg)
1050lb – 1320lb
(480kg – 600kg)
Remote Heat Station Model
HSP-50 M HSP-100 M HSP-200 M HSP-50 W HSP-100 W HSP-200 W
Output Power Range 40 kW – 50 kW 50 kW–100 kW 100 kW–200 kW 40 kW – 50 kW 50 kW–100 kW 100 kW–200 kW
Frequency Range 6 – 60 kHz 6 – 60 kHz 6 – 60 kHz 40 – 200 kHz 40 – 200 kHz 40 – 200 kHz
Dimensions
(WxDxH)
14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)
14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)
22.5” x 26.54” x 19.1”
(572 x 674 x 485 mm)
14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)
14.7” x 26.3” x 19.1”
(375 x 668 x 485 mm)
22.5” x 26.54” x 19.1”
(572 x 674 x 485 mm)
Weight 176 lb. (80kg.) 200 lb. (90kg.) 215 lb. (98kg.) 176 lb. (80kg.) 200 lb. (90kg.) 215 lb. (98kg.)
  • CONFIGURE YOUR POWER AND FREQUENCY RANGE
  • MULTIPLE OUTPUTS IN ONE SYSTEM
  • UPGRADE YOUR POWER AS YOU NEED IT
  • ZERO DOWN-TIME OPERATION
  • ULTRA FLEXIBLE PERFORMANCE
  • LATEST SiC TRANSISTOR TECHNOLOGY
  • ENERGY EFFICIENT AND COMPACT
  • LOW MAINTENANCE COST

application evaluation