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Smart Power Systems

Smart Power Systems2018-11-01T16:45:51+00:00

Induction Heating Innovation by  Ultraflex

Ultraflex SmartPower™ Compac Systems are a breakthrough innovation in the induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach.

Configurable and field upgradable power supplies with output power from 50kW to 400kW.

Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kH to 200kHz.

Zero down time can be achieved if additional module (N+1) is installed in the system.

Latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.

Ultra-flexible, wide range load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.

Configurable to work with a single or multiple, independently controlled RF outputs from one cabinet.

Can operate with optional heat stations allowing the load coils to be placed remotely.

Durable and reliable design with built-in tuning, safety and diagnostics features.

—  Patents Pending 

FEATURES

Operation

  • Precise power control from 0 to 100% of rated power
  • Output regulation: Voltage, Power, Current
  • Parameter Monitoring: Current, DC Volts, Output Volts, Power, Frequency
  • Control modes: Automatic, Remote or Local control
  • RF Amplifier modules operating in a wide frequency range (5kHz – 200kHz)
  • Automatic frequency scanning and load tuning
  • Fast dynamic response and ramp-up time for short heating cycles
  • Variable ratio transformer for matching to a wide range of loads and coils

User Interface

  • Industrial control panel – 12” LCD touch, full color
  • Advanced and intuitive user interface
  • Multiple heating programs and profiles for automatic process control
  • High accuracy cycle-by-cycle energy monitoring
  • Built-in temperature control and monitoring features
  • Data logging of process and operating parameters

Control

  • 0-10V or 4-20mA external control and remote Start/Stop operation
  • Ethernet and USB connectivity for firmware upgrades and diagnostics
  • RS232/485 (MODBUS) serial interface for remote control and monitoring
Smart Power System Model
USP-C-100USP-C-200USP-C-400USP-CD-100
DescriptionSingle Output
Full Rack
Dual Output
Full Rack
Quad Output
Full Rack
Single Output
Double Rack
Number of PA Modules2 – 82 – 82 – 810-16
FR Outputs
1241
Power Amplifier
Type
MF
25/60
WF
25/200
MF
25/60
WF
25/200
MF
25/60
WF
25/200
MF
25/60
WF
25/200
Frequency Range6-60 kHz40-200 kHz6-60 kHz40-200 kHz6-60 kHz40-200 kHz6-60 kHz40-200 kHz
Output Power Range50 kW
(2x25kW Modules)
to
200 kW
(8x25kW Modules)
50 kW
(2x25kW Modules)
to
200 kW
(8x25kW Modules)
50 kW
(2x25kW Modules)
to
200 kW
(8x25kW Modules)
250 kW
(10x25kW Modules)
to
400 kW
(16x25kW Modules)
AC Line, VAC
3-phase (50/60Hz)
380/480±10%380/480±10%380/480±10%380/480±10%
Dimensions
(WxDxH)
23.6”x28.3”x72”
(600 x 720 x 1820mm)
23.6”x28.3”x72”
(600 x 720 x 1820mm)
23.6”x28.3”x72”
(600 x 720 x 1820mm)
47.2”x28.3”x72”
(1200 x 720 x 1820mm)
Weight400lb – 660lb
(180kg – 300kg)
400lb – 660lb
(180kg – 300kg)
400lb – 660lb
(180kg – 300kg)
1050lb – 1320lb
(480kg – 600kg)
Remote Heat Station Model
HSP-50MHSP-100MHSP-200MHSP-50WHSP-100W
Output Power Range40kW – 50kW50kW – 100kW100kW – 200kW40kW – 50kW50kW – 120kW
Frequency Range6 – 60 kHz6 – 60 kHz6 – 60 kHz40 – 200 kHz40 – 200 kHz
Dimensions
(WxDxH)
15” x 25” x 19”
(375 x 632 x 485 mm)
15” x 25” x 19”
(375 x 632 x 485 mm)
15” x 25” x 19”
(375 x 632 x 485 mm)
15” x 25” x 19”
(375 x 632 x 485 mm)
15” x 25” x 19”
(375 x 632 x 485 mm)
Weight176 lb. (80kg.)200 lb. (90kg.)215 lb. (98kg.)176 lb. (80kg.)200 lb. (90kg.)
  • CONFIGURE YOUR POWER AND FREQUENCY RANGE
  • MULTIPLE OUTPUTS IN ONE SYSTEM
  • UPGRADE YOUR POWER AS YOU NEED IT
  • ZERO DOWN-TIME OPERATION
  • ULTRA FLEXIBLE PERFORMANCE
  • LATEST SiC TRANSISTOR TECHNOLOGY
  • ENERGY EFFICIENT AND COMPACT
  • LOW MAINTENANCE COST