Smart Power™

Induction Heating Innovation by Ultraflex

Ultraflex SmartPower™ Compac Systems are a breakthrough innovation in induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach.
Configurable and field upgradeable power supplies with output power from 50kW to 400kW.
Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz.
Zero downtime can be achieved if an additional module (N+1) is installed in the system.
The latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Configurable to work with a single or multiple, independently controlled RF outputs from one cabinet.
Can operate with optional heat stations allowing the load coils to be placed remotely.
Durable and reliable design with built-in tuning, safety, and diagnostics features.

Learn more about the Benefits of SmartPower and the Benefits of Modular Induction Heating Systems.

Smart Power Systems

OPERATION

  • Precise power control from 0 to 100% of rated power
  • Output regulation: Voltage, Power, Current
  • Parameter Monitoring: Current, DC Volts, Output Volts, Power, Frequency
  • RF Amplifier modules operating in a wide frequency range
    (6kHz – 200kHz)
  • Control modes: Automatic, Remote or Local control
  • Automatic frequency scanning and load tuning
  • Fast dynamic response and ramp-up time for short heating cycles
  • Variable ratio transformer for matching to a wide range of loads and coils

USER INTERFACE

  • Industrial control panel – 12” LCD touch, full color
  • Advanced and intuitive user interface
  • Multiple heating programs and profiles for automatic process control
  • High accuracy cycle-by-cycle energy monitoring
  • Built-in temperature control and monitoring features – optional
  • Data logging of process and operating parameters

CONTROL

  • 0-10V or 4-20mA external control and remote Start/Stop operation
  • Ethernet and USB connectivity for firmware upgrades and diagnostics
  • RS485 (MODBUS) serial interface for remote control and monitoring

PICTURES

application evaluation