The SmartScan™ system is the latest addition to UltraFlex’s smart technology products. SmartScan™ is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.

Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.

FEATURES

  • Modular vertical scanning system with dual or single spindle
  • Precise control of scanning and rotation speed for repeatable results
  • Capable of accommodating a wide range of part sizes
  • Manual and automated program settings with multiple pre-programmed recipes
  • User-friendly touch panel interface loaded with process monitoring and diagnostics features
  • Equipped with quick connect coil system for easy replacement of induction coils
  • Easy load/unload and part centering system for manual or automated part loading
  • Integrated water-to-water cooling unit and quenching system with filtration
  • Remote diagnostic module, industry 4.0 ready (optional)

BENEFITS

  • Increased productivity and precise process control guaranteeing excellent results
  • Energy-efficient power supply unit (>95%), saves on energy cost
  • A flexible system that can accommodate a wide range of part sizes
  • Modular unit, easy to service and maintain. Can operate with almost zero downtime

OPTIONAL EQUIPMENT

  • Ultracare maintenance program including a remote diagnostics module
  • Chiller for cooling the power supply and the quenching liquid
  • Custom MIQ Coils for different sizes of parts
Power Supply Configurations 1 or 2 Independently controlled outputs
Output Power (Configurable), kW 50-400
Frequency Range, kHz 5 – 250
AC Line Volts (50/60 Hz) 380/480V AC ± 10%
Scanning Length, Inch (cm) 59 inch | 150 cm
Rotation Speed (max), RPM 200
Part Length (max), Inch (cm) 70.9 inch (180 cm)
Part Weight (max), lb. (kg) 660 lb (300 kg)
Dimensions WxDxH, Inch (cm) 153.5 inch (390 cm) x 86.6 inch (220 cm) x 118.1 inch (300 cm)
Weight, kg (lb) 4 409 – 5 070 lb. (2 000 – 2 300 kg)
  • Increased productivity and precise process control guaranteeing excellent results
  • Energy-efficient power supply unit (>95%), saves on energy cost
  • A flexible system that can accommodate a wide range of part sizes
  • Modular unit, easy to service and maintain. Can operate with almost zero downtime

APPLICATIONS

application evaluation