SOLO Air – Air-Cooled Induction Heating Systems
Induction Heating Innovation by UltraFlex
The UltraFlex SOLO Air Systems are an innovation in induction heating technology, featuring a unique Direct Digital Step™ control algorithm.
Compact, air-cooled power supplies with output power from 24 kW to 32 kW.
The latest SiC MOSFET transistor technology and patented digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range (from 5kHz to 25kHz), depending on Heat Station and Capacitor bank.
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Durable and reliable design with built-in tuning, safety, and diagnostics features.
FEATURES
- Precise power control from 0 to 100% of rated power
- Output regulation: Power or Current
- Parameter Monitoring: Current, DC Volts, Output Volts, Output Power, Frequency
- Industrial control panel – 5” LCD touch, full color
- Advanced and intuitive user interface
- Multiple heating programs and profiles for automatic process control
- 0-10V or 4-20mA external control and remote Start/Stop operation
- USB connectivity for firmware upgrades
- Control modes: Automatic, Remote or Local control
- Automatic frequency scanning and load tuning
- Fast dynamic response and ramp-up time for short heating cycles
- Remote Heat station with a variable ratio transformer and a configurable capacitor bank for matching to a wide range of loads and coils
- Built-in temperature control and monitoring features
- Data logging of process and operating parameters
- RS485 (MODBUS) serial interface for remote control and monitoring
SOLO Air Models
System model | SOLO 24 | SOLO 32 |
Power Supply Part Number | 0UPT-540-100-24 | 0UPT-540-100-32 |
Output kW | 24kW | 32kW |
AC Line Volts (50/60Hz) | 380 / 480VAC ±10% | 480VAC ±10% |
Line Phases | 3 | 3 |
Weight Lb (kg) | 44 lb. (20 kg) | 44 lb. (20 kg) |
Dimensions Inch (mm) WxDxH | 15.7″ x 12,4″ x 16.1″ (400 x 314 x 409) | 15.7″ x 12,4″ x 16.1″ (400 x 314 x 409) |
Heat Station Models
Compatible Heat Stations | HS-32A |
HS Part Number | 1ACC-540-400-02 |
Frequency kHz | 5-25kHz |
Weight Lb (kg) | 35 (16) |
Dimensions Inch (mm) WxDxH | 9.1 x 16.7 x 8.1” (232 x 425 x 208) |
Cooling requirements | Forced Air |
Induction Heating Benefits
- Improved energy efficiency compared to resistance or flame heating
- Uniform heating with a high degree of controllability and repeatability
- Increased productivity by rapid time-to-temperature heating
- Eliminates open flame safety hazards and propane handling costs
- Low maintenance requirements, easy-to-use systems