RoboBraze

RoboBraze is a mobile induction heating and brazing unit that can be integrated with robotic arms, in automated production lines or for in-place brazing.
The RoboBraze unit has special induction heating terminals to mount various custom heating coils. It can be interfaced with PLCs or industrial robots via analog and digital signals or serial interface.
It can also be combined with a coil switching system to allow operating multiple systems with different coils.
RoboBraze automation brazing units can operate with the following Ultraflex power source models: SMT5 (5kW), WT10 (10kW) and WT15 (15 kW)

FEATURES

  • Can be integrated with most industrial robots or any automated system
  • Provides flexible and controllable power for a variety of heating and brazing applications
  • Guaranteed repeatability and tight process control
  • Optional cycle energy or temperature monitoring
  • Multiple programmable steps of the process parameters (time, power, temperature)
  • Can operate with wide range of heating coils for different part geometries
  • Easily tuned to wide frequency range and can efficiently heat any metal
  • Advanced 5” Color LCD touch panel
  • Digital I/O Interface board – Remote Start/Stop
  • External power control input: 0-10V or 4-20mA
  • RS232/485 interface for remote computer monitoring, control, data logging and diagnostics
  • Temperature monitoring & control with K type thermocouple
  • Temperature regulator for standard IR sensor input
Power Supply Model
SMT-5/200
0UPT-030-330
WT-10/150
0UFX-754-100
WT-10E/150
0UFX-754-300
WT-15/150
0UFX-754-300
Output kW 5 10 10 15
Frequency kHz 30-200 50-150 50-150 50-150
AC Line Volts (50/60Hz) 230±10% 230±10% 380/480±10% 380/480±10%
Line Phases 1 3 3 3
Weight Lb (kg) 28 (12.5) 66.1 (30) 84 (38) 84 (38)
Dimensions
Inch (cm) WxDxH
14.4″ x 10.6″ x 12.8″
(36.5 x 27 x 32.6)
20.5″ x 15.7″ x 15.7″
(52 x 40 x 40)
20.5″ x 15.7″ x 15.7″
(52 x 40 x 40)
20.5″ x 15.7″ x 15.7″
(52 x 40 x 40)
Compatible Heat Stations HS-5W and U-Braze
Robo-Braze 4
HS-15W and U-Braze
Robo-Braze 4
HS-15W and U-Braze
Robo-Braze 4
HS-15W and U-Braze
Robo-Braze 4
Heat Station
HS-5W
1ACC-030-150
HS-15W
1ACC-030-300
Robo-Braze 4, Automation unit
1ACC-754-461
Dimensions
Inch (cm) WxDxH
7.1” x 9.3” x 6.5”
(18 x 23.6 x 16.5)
12.6″ x 18.6″ x 10.2″
(32 x 47.2 x 26)
4.9″ x 9″ x 4″
(12.5 x 23 x 10)
Weight Lb (kg) 8.7 (4) 44 (20) 11 (5) with 6 ft. flex leads
Cooling requirements
water system quoted upon request
water (external) water (external) water (external)
Min Cooling Water GpM (LpM) 0.5 (2.0) 0.79 (3) 0.79 (3)
Inlet Water T° (max) 95°F (35°C) 95°F (35°C) 95°F (35°C)
  • Improved safety through flameless heating
  • Increased productivity
  • Automated brazing capabilities
  • Durable gripper assembly assembly with low maintenance requirements
  • Power on demand with rapid heat cycles
Equipment Description Part Number
Custom Coil Custom Coil
designed and manufactured for customer’s application.
Water Cooling System Water Cooling System
specified per customer’s requirements

PICTURES

application evaluation