SmartScan™
The SmartScan™ system is the latest addition to UltraFlex’s smart technology products. SmartScan™ is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.
Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.
FEATURES
- Modular vertical scanning system with dual or single spindle
- Precise control of scanning and rotation speed for repeatable results
- Capable of accommodating a wide range of part sizes
- Manual and automated program settings with multiple pre-programmed recipes
- User-friendly touch panel interface loaded with process monitoring and diagnostics features
- Equipped with quick connect coil system for easy replacement of induction coils
- Easy load/unload and part centering system for manual or automated part loading
- Integrated water-to-water cooling unit and quenching system with filtration
- Remote diagnostic module, industry 4.0 ready (optional)
BENEFITS
- Innovative Technology: UltraFlex has developed some of the most innovative, digitally controlled induction technology available in the industry. This gives the SmartScan systems unparalleled precision and adaptability.
- Customization and Versatility: The SmartScan heat treating systems are highly customizable to meet client needs. They are designed for maximum versatility across different materials and applications, from hardening and tempering to annealing.
- Energy Efficiency and Eco-Friendliness: UltraFlex systems are engineered for optimal energy efficiency, reducing operational costs while offering an eco-friendly solution for industrial heat treatment processes.
- Compact and Smart Design: The SmartScan stands out due to its compact design, requiring minimal floor space, and its easy integration into existing production lines. It has a smart, user-friendly interface, making it simple to operate and monitor.
- Advanced Control and Monitoring: The system uses advanced, real-time digital controls for monitoring key parameters, ensuring consistent quality across every heat treatment cycle.
- Ultracare maintenance program including a remote diagnostics module
- Chiller for cooling the power supply and the quenching liquid
- Custom MIQ Coils for different sizes of parts
| Power Supply Configurations | 1 or 2 Independently controlled outputs |
| Output Power (Configurable), kW | 50-400 |
| Frequency Range, kHz | 5 – 250 |
| AC Line Volts (50/60 Hz) | 380/480V AC ± 10% |
| Scanning Length, Inch (mm) | 59 (1500) |
| Rotation Speed (max), RPM | 200 |
| Part Length (max), Inch (mm) | 70.9 (1800) |
| Part Weight (max), Lb. (kg) | 660 (300) |
| Dimensions Inch (mm), WxDxH | 153.5 x 86.6 x 118.1 (3900 x 2200 x 3000) |
| Weight, Lb. (kg) | 4 409 – 5 070 (2 000 – 2 300) |
- Ultracare maintenance program including a remote diagnostics module
- Chiller for cooling the power supply and the quenching liquid
- Custom MIQ Coils for different sizes of parts
