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Soldering of cables to terminals with induction

///Soldering of cables to terminals with induction
Soldering of cables to terminals with induction 2017-07-21T09:11:54+00:00

Positioning the assembly inside the coil

Soldering of cables to terminals in under 20 sec using induction.

UltraHeat W15/150
HS-8 Heat Station

• 50mm2 cable terminal
• 50mm2 cable
• Soldering alloy Sn60Pb38Cu2

Key Parameters
Power: 2.8 kW
Time: 15-20 sec
Temperature: 500° F (260° C)
Frequency: 134 kHz


  1. The 50mm2 cable terminal is attached to 50mm2 cable
  2. The assembly is positioned inside the coil and induction heating is applied.
  3. Time to temperature is about 4 -5 sec. The temperature is maintained constant to complete the soldering process. A foot switch is used to start and stop the machine.
  4. After 15-20 sec, the cable and cable terminal are successfully soldered.

Suitable systems for the process: SM-5/180 with HS-4W Heat Station, SM-2/200 with HS-4W Heat station.
The SM-2/200 will require a longer time to reach temperature and complete soldering.

Induction heating provides:

  • Strong durable joints
  • Selective and precise heat zone, resulting in less part distortion and joint stress
  • Less oxidation
  • Faster heating cycles
  • More consistent results and suitability for large volume production, without the need for batch processing
  • Technology without pollution, which is clean and safe



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