Use induction to simultaneously solder end connectors to a printed circuit board within 120 seconds. The process must ensure a good solder joint for the component feet and the center pin conductor, which is shielded by the conductor body. The customer requirements allow for the soldering of the feet and the center pin in two separate steps; however, only a single coil can be used. The current process using a traditional soldering iron currently takes the customer 25-30 minutes.
UltraHeat SM2/200 and HS-4WHS-4 Heat Station
• Single turn induction coil, with approximate 1.2″ (30.48mm) diameter, made from 3/16” (4.7625mm) diameter tubing connected to 3/16” (4.7625mm) flare fittings.
• Solder alloy Sn 96.3/Ag3.7
Temperature: just above 450°F (232°C)