SmartScan™ Mini
The SmartScan™ Mini system is the latest addition to UltraFlex’s innovative technology products.
SmartScan™ Mini is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single spindle unit and accommodate up to 10 inches (25 cm) of part sizes and 66 lbs (30 kg) weights.
Paired with the SmartPower™ Induction heating power supply, the SmartScan™ Mini can be configured to deliver from 50 to 200 kW and from 40 to 250 kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a small range of parts sizes.
FEATURES
- Modular vertical scanning system with single spindle
- Precise control of scanning and rotation speed for repeatable results
- Capable of accommodating up to 10 inches (25 cm) of part sizes
- Manual and automated program settings with multiple pre-programmed recipes
- User-friendly touch panel interface loaded with process monitoring and diagnostics features
- Easy load/unload and part centering system for manual part loading
BENEFITS
- Increased productivity and precise process control guarantee excellent results
- Energy-efficient power supply unit (>95%), saves on energy cost
- Modular unit, easy to service and maintain
- Can operate with almost zero downtime
OPTIONAL EQUIPMENT
- Ultracare maintenance program including a remote diagnostics module
- Chiller for cooling the power supply and the quenching liquid
- Custom coils for different sizes of parts
- Quick-connect coil system for easy replacement of induction coils
- Water-to-water cooling unit and quenching system with filtration
PICTURES
Power Supply Configurations | 1 controlled output |
Output Power (Configurable), kW | 50 – 400 |
Frequency Range, kHz | 5 – 250 |
AC Line Volts (50/60 Hz) | 380/480V AC ± 10% |
Scanning Length, Inch (cm) | 6 inch (15 cm) |
Rotation Speed (max), RPM | 150 |
Part Length (max), Inch (mm) | 10 (250) |
Part Weight (max), lb. (kg) | 66 (30) |
Dimensions of the Scanner WxDxH, Inch (mm) | 53.07 x 69.49 x 64.37 (1348 x 1765 x 1635) |
Weight of the Scanner, lb. (kg) | 1543 – 1764 (700 – 800) |