Objective
Successfully melt and cast a ceramic compound.
Equipment
EasyMelt 2G
W15/150, HS-8
Materials
• 170 g ceramic compound supplied by the customer
• Crucible for EasyMelt 2G
• 520 g compound supplied by the customer
• Crucible for UltraMelt 4G
Key Parameters Test – I
Equipment: EasyMelt 2G
Power: 2.8 kW
Temperature: Approximately 2552° F (1400° C)
Time: 40 min
Key Parameters Test – II
Equipment: W15/150, HS-8
Power: 12.5 kW
Temperature: Approximately 2552° F (1400° C)
Time: 10 min
Process:
- Test 1
- The test with EasyMelt 2G was performed in an open air area to avoid buildup of harmful gasses.
- After 40 mins of melting, partial melting of the compound was achieved.
- The partially melted compound was cast into a graphite crucible.
- Test 2
- The test was performed in a laboratory environment with forced ventilation.
- Two melting attempts were performed.
- The material was cast into a graphite crucible.
Results/Benefits:
- Test 1
- For melting of such a compound, more power is needed.
- The 15kW system seems suitable for such an application.
- Test 2
- First attempt: It was observed that the compound was not entirely melted.
- Second attempt: The material was heated an additional 5 mins to achieve complete melting.
Conclusions:
- Melting of this compound is achievable with the Ultraflex 15kW system.
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