The SmartScan™ system is the latest addition to UltraFlex’s smart technology products. SmartScan™ is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.

Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.

Features:

  • Modular vertical scanning system with dual or single spindle
  • Precise control of scanning and rotation speed for repeatable results
  • Capable of accommodating a wide range of part sizes
  • Manual and automated program settings with multiple pre-programmed recipes
  • User-friendly touch panel interface loaded with process monitoring and diagnostics features
  • Equipped with quick connect coil system for easy replacement of induction coils
  • Easy load/unload and part centering system for manual or automated part loading
  • Integrated water-to-water cooling unit and quenching system with filtration
  • Optional remote diagnostics module. Industry 4.0 ready.

Benefits:

  • Increased productivity and precise process control guaranteeing excellent results
  • Energy-efficient power supply unit (>95%), saves on energy cost
  • A flexible system that can accommodate a wide range of part sizes
  • Modular unit, easy to service and maintain. Can operate with almost zero downtime

Optional Equipment:

  • Ultracare maintenance program including a remote diagnostics module
  • Chiller for cooling the power supply and the quenching liquid
  • Custom MIQ Coils for different sizes of parts