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Carbide Tipping questions

Home/Induction Heating Applications/Carbide Tipping questions
Carbide Tipping questions 2016-10-18T08:17:14+00:00

carbide tipping_induction heat treating

I. Please provide the following information for all parts and assemblies to be used in this application.

  1. Material A Composition: What is the specific composition of the Material?
  2. Material A Geometry: What is the dimension and shape of the part?
  3. Material B Composition
  4. Material B Geometry
  5. Brazing Alloy: provide the specific product name of the brazing alloy.
  6. Brazing Alloy Form: what is the form of the Brazing alloy (e.g. preform; hand fed wire; paste alloy; other)
  7. Flux Type
  8. Brazing Atmosphere: Typical answers include inert gas, vacuum, open air.

II. Flow Temperature:

  1. What is the flow temperature (if known)?

III. Drawings / Photos: If available, please provide drawings and photos of the part(s) to be heated

IV. Process Type: Will this be a standalone process? Or integrated into an existing process?

V. Production Rate:

  1. If there is a target production rate, please provide required parts / hour.
  2. If there is a target production rate, please provide # of operating shifts.
  3. If there is a target production rate, please provide estimation of load and unload time.

VI. Part feeding

  1. Are parts fed manually or automatically?
  2. If parts are fed manually, what are the loading and unloading times?
  3. If parts are fed automatically, please describe the type of system (in line? Rotary dial table? Robotic pick and place? Other?)

VII. Options

  1. Will you need a coil? If yes, is the coil a new design or existing?
  2. Will you need temperature control / monitoring?
  3. Will flexible leads be needed (required if the coil position will move)?
  4. Do you have available water cooling, or will this also be needed?

VIII. Other requirements

  1. Are there any restrictions for power?
  2. Are there any space constraints? If yes, please provide the space footprint for the equipment.

IX. Current Process

  1. What is the current process being used? (e.g. Flame, Induction, Oven, Furnace, Other)
  2. If Induction is currently used, what is the current equipment? Please include manufacturer, model, power (kW) and frequency (kHz).
  3. What are the drivers for purchasing new induction equipment (e.g. Safety; Energy Savings; Better process control; Reduce Quality Defects; Increase production rates; Other – please specify).

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