UltraFlex is often contacted by clients for our expertise in automated induction brazing with robots.

The article featured in Industrial Heating Magazine shows how robots can be implemented in the induction brazing process and what are the numerous benefits for your business. Learn about the important parameters of the process and the type of materials that can be brazed with automated equipment.

You will read about our automated induction brazing system – Dragon 15. It integrates the Ultraflex W15 (15 kW) induction power supply and a Universal Robots’ cobot (UR 5). The system can replace torch brazing by achieving high efficiency and a completely safe process.  Pre-programmed settings allow fast and consistent results.

View all UltraFlex induction brazing equipment

UltraFlex is often contacted by customers for our modular induction heating system SmartPower™.

The article featured in Industrial Heating Magazine looks at the benefits of scalable and configurable induction power supplies. Learn about the important parameters of the patented SmartPower™ and how induction systems can be easily reconfigured or upgraded.

You will read about our patented induction modular system – SmartPower™ and the benefits of reduced downtime, easy maintenance, and improved energy efficiency.

View UltraFlex SmartPower™ System and all UltraFlex induction heating products.

The SmartScan™ system is the latest addition to UltraFlex’s smart technology products. SmartScan™ is a flexible and versatile induction heat treating scanner that can be configured to perform a variety of heat-treating processes such as hardening, quenching, tempering, and normalizing. It can be configured to operate as a single or dual spindle unit and can accommodate a wide range of part sizes and weights.

Paired with the SmartPower™ Induction heating power supply, the SmartScan™ can be configured to deliver from 50 to 200kW and from 6 to 200kHz into the heat-treated part, ensuring that any hardening depth and speed can be achieved for a wide range of parts sizes.

Features:

• Modular vertical scanning system with dual or single spindle
• Precise control of scanning and rotation speed for repeatable results
• Capable of accommodating a wide range of part sizes
• Manual and automated program settings with multiple pre-programmed recipes
• User-friendly touch panel interface loaded with process monitoring and diagnostics features
• Equipped with quick connect coil system for easy replacement of induction coils
• Easy load/unload and part centering system for manual or automated part loading
• Integrated water-to-water cooling unit and quenching system with filtration
• Optional remote diagnostics module. Industry 4.0 ready.

Benefits:

• Increased productivity and precise process control guaranteeing excellent results
• Energy-efficient power supply unit (>95%), saves on energy cost
• A flexible system that can accommodate a wide range of part sizes
• Modular unit, easy to service and maintain. Can operate with almost zero downtime

Optional Equipment:

• Ultracare maintenance program including a remote diagnostics module
• Chiller for cooling the power supply and the quenching liquid
• Custom MIQ Coils for different sizes of parts

5.12.2019 – UltraFlex Power Technologies was presented with an award in the Excellence in Innovation Contest held in Sofia, Bulgaria.

The award – a statuette and an honorary certificate in the “Market Leadership” category – was presented to UltraFlex by the President of Bulgaria – Rumen Radev.

The Innovative Enterprise of the Year award is given for the implementation of a new or significantly improved product and/or process/service that has resulted in a lasting economic impact.

The event was organized by the Applied Research and Communications Fund and Enterprise Europe Network for the 15th consecutive year.

Over 100 companies from different economic sectors have applied for the competition in 2019.  21 of these were nominated, and a jury of representatives from government institutions, businesses, the scientific community and funding organizations chose the winners in eight areas according to the impact of their innovation.